Pi Shurlok offers comprehensive electronics manufacturing capabilities from our plant in Pietermaritzburg, South Africa. Established in 1970, the factory consists of four separate flexible assembly plants with a combined floor area of 8 300m² (27,231 ft).
The factory meets all OEM automotive quality standards and has full environmental and EMC test capabilities. The plant includes SMD facilities, selective soldering, wave soldering, wiring harness fabrication, state-of-the-art test equipment and full in-house plastic injection facilities. All equipment is maintained in inert environments with clean rooms and anti-static floors.
We operate a policy of continuous improvement and upgrade of our manufacturing plant. Another major upgrade was completed in 2004 which allows Pi Shurlok to keep abreast of worldwide state-of-the-art technology and equipment to maintain the high quality levels you expect and require.
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SMD Assembly
Our state-of-the-art SMD assembly lines include Fuji, Mydata and Yamaha placement equipment.
- 0201 - BGA - FLIPCHIP - capability
- Lead-free capability
- 3D paste measurement system
- Automatic optical inspection
- Component traceability
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Automated Assembly
We continue to invested in the latest high volume automated assembly equipment required by specific vehicle programmes.
- In-line ICT and ATE test equipment
- In-line 'flashing' capability
- In-line selective conformal coating
- In-line automated mechanical assembly
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Final assembly and test
Our dedicated process and test departments, enable us to Industrialise products from concept through to production approved.
- Linear cell assembly
- SPEA in line ICTs
- Selective conformal coating
- Dip conformal coating
- Automatic test equipment (ATE)
- POKE YOKE test equipment
- Optical / X-ray test equipment
- Environmental chambers for product burn
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Flexible volumes
We employ multiskilled staff and flexible manufacturing processes and are therefore able to produce varying volumes, depending on customer requirements.
We can produce low, medium and high volumes at competitive rates as a result of our:
- Low infrastructure costs
- Established and flexible assembly processes
- Innovative assembly techniques
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Consistent quality
We maintain all applicable quality standards such as ISO/TS 16949.
Major Tier One supplier
OEM supplier to OEMs world-wide.
Licensed manufacturer
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Wiring harness assembly
- Komax automated wire stripping and crimping equipment
- Assembly tables
- PLC point-to-point test equipment
- Semi automated crimping equipment
- Micro sectioning for crimp capability evaluation
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